How does a boiler feed water system work?

Boiler feedwater is an essential part of boiler operations. The feed water is put into the steam drum from a feed pump. In the steam drum the feed water is then turned into steam from the heat. From the condenser it is then pumped to the deaerated feed tank.

.

Also know, how do you calculate boiler feed water?

  1. Calculations. 414.
  2. Boiler Feedwater.
  3. It is helpful to understand how this equation is derived. The mass balance. around a boiler as illustrated in Figure 1 is: Feedwater = Steam + Blowdown.
  4. Feedwater = Steam. 1 -% BD. 100.
  5. Boiler.
  6. Figure 1: Boiler System Mass Balance.
  7. Calculations. 415.
  8. Cycles = BD concentration. FW concentration.

Secondly, what is the difference between feed water and boiler water? Boiler feed water is a water with very less hardness used in boiler to generate steam. Hardness should not be more than 5 ppm. We can use DM water as boiler feed water but it will increase cost of overall steam generation . Therefore we don't use DM water as boiler feed water.

Keeping this in view, what are the requirements of boiler feed water?

Boiler feed water specifications | Specifications of Boiler water

  • 1.4. 2.1 For pH :
  • 1.4. 2.2 For Hardness :
  • 1.4.2.3 For Phosphate :
  • 1.4. 2.4 For Dissolves Oxygen:
  • 1.4. 2.5 Caustic Alkalinity :
  • 1.4. 2.6 Control of corrosion :
  • 1.4. 2.7 Blow Down:

How does a boiler produce electricity?

Boilers are used in power plants in order to produce high pressured steam, so that the plant can generate electricity. The process that does this is known as the Rankine cycle. The boiler takes in energy from some form of fuel such as coal, natural gas, or nuclear fuel to heat water into steam.

Related Question Answers

How much water is in a boiler?

The most common dimension used in the English measuring system is pounds per hour. A one ton boiler would be able to make 2,000 lbs of steam per hour. The actual amount of water inside in a one ton boiler can vary by manufacturer, but is not a performance measurement. I'd guess 10–15 gallons.

How much water does a boiler use?

How much water a boiler needs to keep operating depends on its firing rate, and this is very easy to calculate. It works like this: All boilers, regardless of their size, lose water to steam at a constant rate. Ideally, they should be fed at 1 GPM per 250,000 Btu/hr., Gross Load (D.O .

What is cycle of concentration in boiler?

Cycles of Concentration. “Cycles of concentration” refers to the accumulation of impurities in the boiler water. If the boiler water contains 10 times the level of impurities in the makeup water, it is said to have 10 cycles of concentration.

How do you calculate fuel consumption per hour for a boiler?

Moreover, the formula for calculating the hourly gas consumption of a 10 ton gas boiler is: Gas consumption of gas boiler (hourly) = gas boiler power * time / fuel calorific value / gas boiler heat value utilization.

How do I size a boiler feed tank?

A safety factor of 1.5 is generally the accepted rule of thumb. We then take the 345 gallons and multiply by 1.5 to get 517.5 gallons and choose a tank size of 500 gallons (one of the standard tank sizes available).

Why boiler is used in industry?

Steam boiler and hot water boiler are widely used in industries to supply heat energy or hot water for production. For power plants, large capacity steam boiler are used to generate high temperature high pressure steam for power engine to generating power.

How is steam generated calculated?

Step 1: Determine Properties of Steam Produced The Specific Enthalpy is then multiplied by the Mass Flow to get the Energy Flow: Steam Energy Flow = Specific Enthalpy * Mass Flow.

How do you calculate fuel consumption of a steam boiler?

It is calculated by dividing the boiler output (in BTUs) by the boiler input (in BTUs) and multiplying by 100. The actual input and output of the boiler are determined though instrumentation and the data is used in calculations that result in the fuel-to-steam efficiency.

Why boiler feed water should be treated before using it in boiler?

Boiler water is treated to prevent scaling, corrosion, foaming, and priming. Chemicals are put into boiler water through the chemical feed tank to keep the water within chemical range. Scale is precipitated impurities out of the water and then forms on heat transfer surfaces.

What are the chemicals used in boiler water treatment?

Steam Boiler Chemicals - These include Oxygen Scavengers, Amines, Phosphates, Polymers, and Alkalinity Builders.
  • Oxygen Scavengers - Most common type is 38%, pH < 4.
  • Boiler Alkalinity Builders - Potassium Hydroxide or Sodium Hydroxide are the most common boiler alkaline products..

What are the different ways of getting water into a boiler?

The boiler receives the feed water, which consists of varying proportion of recovered condensed water (return water) and fresh water, which has been purified in varying degrees (make up water). The make-up water is usually natural water either in its raw state, or treated by some process before use.

What is TDS in boiler water?

Total Dissolved Solids (TDS) are the impurities in boiler feed water that reduces the heat transfer rates, increase scale deposits, increase heat losses thereby reducing the boiler efficiency. Total Dissolved Solids (TDS) comprises of both Suspended and Dissolved Solids.

How do you treat boiler water?

Chemical treatment of water inside the boiler is usually essential and complements external treatment by taking care of any impurities entering the boiler with the feed water (hardness, oxygen, silica, etc.).

Boiler water treatment

  1. Continuous heat exchange.
  2. Corrosion protection.
  3. Production of high quality steam.

What is P alkalinity in boiler water?

P alkalinity test is the test for amount of hydroxides and carbonates present in boiler water.It gets its name from the indicator phenolphthalein used in this test.It is done to examine the conditions of boiler water's alkalinity mainly due to hydroxides and the necessary action to take to brinng it within limits.

Which type of water is suitable for boiler?

Feedwater. Many large boilers including those used in thermal power stations recycle condensed steam for re-use within the boiler. Steam condensate is distilled water, but it may contain dissolved gases.

What is hardness in boiler water?

The hardness of water is caused by calcium and magnesium ions which will vary greatly throughout the country depending on the source of the water. In boilers the hardness of the water can cause the formation of scale and sludge or mud. The hardness must be removed in the makeup water to the return system.

What is the effect of alkalinity in boiler feed water?

Standard value of P alkalinity in Boiler Water is between 50-300mg CaCO3/l. Higher value of P alkalinity leads to scale formation and overheating of the inside of the boiler causing internal damage. It causes generation of scale formation. The more the chloride ions, the more the scale formation.

Can you drink boiler water?

The answer to this question is quite simple if water is from the main supply then yes you can drink it but if the water in your combi-boiler is fed from storage tank then it is no. So in the case of clean and hygienic storage tank, you can drink water from combi-boiler occasionally.

Why phosphate is added in boiler?

Phosphate treatment programs precipitate calcium and magnesium hardness from boiler feedwater in the form of hydroxyapatite and serpentine. These compounds form sludge, which, when properly conditioned with polymers, is removed from the boiler via blowdown.

You Might Also Like